Annealing Plastic For Stronger Prints

Much fuss has been made over the strength of 3D printed parts. These parts are obviously stronger in one direction than another, and post processing can increase that strength. What we’re lacking is real data. Luckily, [Justin Lam] has just the thing for us: he’s tested annealed printed plastics, and the results are encouraging.

The current research of annealing 3D printed parts is a lot like metallurgy. If you put a printed part under low heat — below the plastic’s glass transition temperature — larger crystals of plastic are formed. This research is direct from the Society of Plastics Engineers, …read more

Paul Jacob Evans

Controlling a Robot Over the Internet Grows Up

Since the beginning of the Internet people have been controlling robots over it, peering at grainy gifs of faraway rec rooms as the robot trundles around. has taken that idea and brought it fully into the teens. These robots use wifi or mobile connections, are 3D printed, and run Python.

The site aims to provide everything to anyone who wants to participate. If you’re just an anonymous visitor, you can still play with the robots, but anyone can also play with the same one, and sometimes a whole bunch of visitors create a cacophony of commands that makes it …read more

Paul Jacob Evans

ESP32 Mini Robot Packs Sensors and 4WD

[Stefan]’s Mini WiFi/BLE 4WD robot platform (seen next to a matchbox above) packs an impressive capability into a tiny rover. It’s based on a SparkFun ESP32 Thing, a very compact way to add wireless control to your project. Compare it to some giant old UNO with a WiFi shield, these boards are small but powerful, as well as an easy adoption for Arduino fans.

[Stefan] beefed up the robot with a BNO055 module to determine orientation, an APDS-9930 proximity sensor, as well as four CNY70 IR proximity sensors on the bottom, used for line-following. A pair of 6 V motors …read more

Paul Jacob Evans

Improving Mister Screamer; an 80 Decibel Filament Alarm

I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing …read more

Paul Jacob Evans

New Useless Machine Does The Twist

Useless machines might not do any work or produce anything of value on their own, but they can be a great learning tool, and are often beautifully crafted as an expression of the builder’s artistic talents. By and large, they consist of a switch to turn the machine on, and an arm that switches the machine back off in response to this. Vladimir had a different take, and built this twisting vase useless machine instead.

The build references the twisting vases we saw recently – [Vladimir] loved the way they so elegantly opened and closed, and decided to base the …read more

Paul Jacob Evans

Practical Enclosure Design, Optimized for 3D Printing

[3D Hubs] have shared a handy guide on designing practical and 3D printing-friendly enclosures. The guide walks through the design of a two shell, two button remote control enclosure. It allows for a PCB mounted inside, exposes a USB port, and is optimized for 3D printing without painting itself into a corner in the process. [3D Hubs] uses Fusion 360 (free to hobbyists and startups) in their examples, but the design principles are easily implemented with any tool.

One of the tips is to design parts with wall thicknesses that are a multiple of the printer’s nozzle diameter. For example, …read more

Paul Jacob Evans